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Custom Fabrication Services

Professional Fabrication Services

Xtreme has extensive capabilities in our fabrication shop. That’s why fabrication is in our name. Our shop is a one-stop shop that can handle your metal bending, shearing, and sawing projects, big or small. We handle everything from aluminum fabrication to structural steel fabrication, miscellaneous metals, component manufacturing, equipment replacement parts, general fabrication, and more.

We have one of the largest press brakes in Maryland. Our 500-ton Accurpress can bend up to an 8′ length of 1″ thick ASTM A572 Grade 50 plate, up to a 14′ length of 5/8″ thick ASTM A572 Grade 50 plate, or up to a 60″ length of 3/4″ thick AR400 formable wear plate. We have a massive selection of heavy-tonnage tooling, including a monster 8″ wide x 13.5′ bottom open die and upper punches with up to a 2″ radius. We also have tooling for light-gauge metal bending projects, along with specialty tooling for unique metal bending applications. So, if your project calls for heavy steel plate bending, AR wear parts bending, stair pan bending, or light-gauge sheet metal bending, we can bend it.

Xtreme also has a matching 14′ wide x 1/4″ Accurshear plate shear to cut sheet metal to size before bending. Our M-16A Hyd-Mech automatic band saw has a cutting capacity of 16″ x 25″ at 90 degrees, 16″ x 15″ at 45 degrees, and 16″ x 10″ at 60 degrees. With its automatic self-feeding system, it can saw each part with accurate repeatability. Its bundling system allows it to cut multiple pieces of material at the same time.

Xtreme can also punch, drill, and mill holes of various sizes in metal using our monster Hercules radial drill, Geka Ironworker, or Bridgeport milling machine. Once your fabrication is complete, we can provide finish grinding, sanding, or abrasive blasting to meet your project's surface coating requirements. We work closely with several paint and powder coating vendors to bring your project to completion.

Xtreme's experienced fabricators can make just about anything from nearly any type of metal. The bigger, the better. We also have our own in-house SolidWorks/AutoCAD CNC designer with real-world design experience.

Our 14,000 sq. ft. shop is equipped with some really big toys for your big projects:

  • 500 ton by 14’ Accurpress 750014 press brake
  • ¼” x 14” Accurshear 825014 plate shear
  • ¼” x 4’ National plate shear
  • 6′ Hercules radial drill press number 5 morse taper head
  • 90 ton Geka Ironworker with 1/8” to 1 1/8” punches
  • M-16 hydmech automatic 60 degree swivel head bandsaw
  • 7.5 ton and 3 ton overhead crane
  • Bridgeport milling machine
  • Monarch lathe 22″ x 8′ swing
  • Reid Surface Grinder
  • Electro Arc 2-SA DC Metal Disintegrator (tap eroder)
  • Miller TIG, MIG, Pulse MIG, Stick welding machines up to 400 amps
  • Plasma cutters, track torch, slice torch, air arc torch
  • 4000lbs, 6000lbs, 8000lbs forklifts, 12,000 lbs telehandler, 9-ton knuckle boom crane
  • (2) 4WD welding rigs — each with 400 amp diesel Lincoln welder and welding tools
  • and more power and hand tools than you can count!

Coming soon to Xtreme Fabrication is a 5’x10’ 6000 watt CNC laser table. This new table will allow us to increase our manufacturing capacity. It has the capacity to cut 1” steel plate, ¾” aluminum Plate and ½” stainless steel.  

Our fabrication shop is located in central Maryland. We are convenient from Westminster, Frederick, Columbia, Baltimore, and Germantown.

Completed Fabrication Projects

Have a project in mind?

Our team works on commercial, government, and private projects. Tell us what you need and we’ll talk through the right solution.